Lead
zinc ores generally occur together in such intimate mixtures
that they must be mined simultaneously. Clean (PbS) is by
far the most important ore mineral of lead. Other commonly
occurring minerals are anglesite (PbSO4) and
cerussite (PbCO3). The Principal ore of zinc
is sphalerite (ZnS). Other important minerals are calamine
(ZnCO3) and hemimorphite (2ZnOSiO2H2O).
Other zinc minerals include zincite (ZnO) willimite (Zn2SiO4)
and franklinite (Fe, Zn, Mn) O (Fe Mn) 2 O3
uni-metal and multimetal deposits also occur.
Lead
zinc ores are not directly saleable unless the concentrates
of suitable grades are produced. The ores are first concentrated
and then malted to produce the metal, which in turn finds
a number of applications in various industries. Different
flow sheets through floatation techniques are employed to
optimize grade and the various in the concentrates from
the different types of ores and in this the gangue plays
a decisive and vital role. For example the floe sheet and
design parameters of the concentrates at the Zawar Group
of mines are quite different from Rajpura Dariba, Deri and
Ambamata type of ores. The dolomite hosted lead deposit
at Sargipalli and Agnigondala leave different designs and
flow sheets parameters. Under the circumstances no fixed
specifications could be drawn for lead zinc ores. Depending
on the type of ore the bench scale and the pilot scale benefaction
tests are carried out and appropriate design criteria are
evolved to achieve the highest grade and the
recoveries of the concentrates.
In
the world generally high-grade lead zinc ores are mined.
The Mexican mines run 10 to 13% combined lead zinc with
5 to 6 ounces of silver per tonne. The Canadian mines run
about the same, Some Australian producers mine 27% combined
lead zinc and about 7 ounces of silver per tonne of ore;
other properties in the world run even higher. In U. S.
however, comparatively much lower grades ores are exploited,
around 4% combine lead and zinc. In Indian for a simple
type of lead zinc deposits the average total metal content
of over 5% is C considered reasonable under prevailing conditions
of technology and economics. However, some complex deposits
having high metal content are not viable at present.
The
specification of the concentrates for treatment in the 2
lead smelters and 2 zinc smelters of Hindustan Zinc Ltd.
Are given below:
|
1.
Tundru Lead Smelters: |
|
Pb
|
60
– 62% |
Total
Sulfur |
15
– 17% |
|
Insoluble |
2
– 3% |
Cu |
0.02
– 0.035% |
|
FeO |
3.5
– 4.7% |
Sb |
0.05
– 0.08% |
|
CaO |
2.5
– 3.0% |
Ag |
0.08
– 0.10% |
|
ZnO |
5.5
– 7.0% |
Moisture |
3.5
– 4% |
|
Sol.Al2O3 |
0.90%
|
Bi |
Traces |
|
Mg |
15
– 17% |
Ni |
Traces |
|
2.
Vizag Lead Smelters: |
|
Pb
|
40
– 75% |
MgO
|
Nil
– 2% |
|
SiO2 |
1
– 9% |
Cu |
0.005
– 3% |
|
Zn |
1
– 5% |
Sb |
0.02
– 0.7% |
|
Fe |
1
– 6% |
Bi |
Traces
– 0.009% |
|
Al2O3 |
1
– 3% |
Ag |
0.005
– 0.008% |
|
CaO |
Traces
|
T/S |
1.5
– 18% |
|
3.
Debari Zinc Smelters: |
|
Zn |
50% |
Cu |
0.1% |
|
Sulfer |
31% |
Cd |
0.3% |
|
Fe |
7% |
Fluorine |
Traces |
|
Pb |
1.5% |
H2O |
5
- 10% (max.) |
|
4.
Vizag Zinc Smelters: |
|
Zn |
52%
min. |
Mg |
0.25%
Av. |
|
Cd |
0.25%
Av. |
As |
0.10%
Av. |
|
Pb |
2.5%
max. |
Co |
0.002%
max. |
|
Fe |
8.5%
max. |
Ni |
0.002%
max. |
|
Cu |
0.8%
max. |
Tin |
0.004%
max. |
|
CaO |
2.5%
Av. |
MgO |
2.80%
Av. |
|
Cl |
0.06%
max. |
Al2O3 |
1.00
Av. |
|
E |
0.01%
max. |
S |
29.0% |
|
Ge |
29.0% |
Sb |
0.035%
max. |
|
SiO2
|
1.00% |
|
|
In
the case of lead zinc ores cut off grades and the average
grade are important. Formerly detailed information regarding
cut-off grade, average grade, mill head grade, etc. was
not available. But now HZL has supplied information about
these parameters, and as a result it has been possible to
break up the into "reserves" and "conditional resources"
taking in to consideration the cut-off and the averages
grade as given below:
|
i |
Reserves |
Pb
+ Zn |
(+)
5% average
(+)
3% Cut-off |
|
ii |
Conditional
resources |
lower
than the above grade. |
|
As
discussed above the viability of a deposit is governed by
a number of factors. The lower price of zinc has been a
limiting factor in the exploitation of lower grade deposits.
Co-production and by-production of associated metal is a
very common feature in lead zinc industry. Total in Indian
certain higher-grade deposits are not commercially viable.
Minimum lead and zinc content in a deposit should be 5%.
Accordingly the following classification is suggested for
the guidance of geologist.
|
i |
Reserves |
Pb
+ Zn |
5%
and above (average)
2
– 3% min. (min. cut-off) |
|
ii |
Conditional
resources |
Pb:
Zn (-) |
5%
(average) |
|
iii |
Associated
metals |
|
Specify
grades |
|
iv |
Gangue |
|
Specify |